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Anatomy of a Vietnamese
Nightmare: Overseas Restorations
Steve recently had the opportunity
to perform an autopsy of one of the typical "restorations"
seen coming from overseas these days. This one happens to
be from Ho Chi Minh City in Vietnam, though others have appeared
from other parts of Southeast Asia, Indonesia, India, etc.
You know these bikes; they show up on E-bay, local bulletin
boards like Craigslist.org after the unfortunate buyer realizes
their mistake and tries to pass it along on some other poor
sucker. Bondo and slick-looking paint jobs tease the eye,
but all the pretty chrome accessories just don't look right...
There's really no proper "fix"
for these bikes. Sometimes we're told to get them into running
order. We do the best we can for their budget and we let them
know their engine will usually detonate (i.e., catastrophic
failure) after about 1,000 - 1,200 miles. If they're set on
keeping the bike, we'll drop in a proper rebuilt engine, or
a new engine like LML's 150cc 4-speed, the powerplant for
Genuine's recently defunct Stella line. A brief note here:
LML bikes were produced in India through 2006 and these are
near as you can get to the great quality found in the Piaggio/Vespa
products.
Last year, we had one customer
with 2 of these problem bikes, a nasty result of bidding on
more than one scooter at a time... The sidecar unit was pretty
to look at, but funny thing happened during shipping. The
tube steel holding the sidecar to the scooter body literally
folded in on itself sometime during transport we figure. Your
average pothole would have probably yielded the same results.
Worse still, the sidecar's wheel assembly was the front end
of another donor bike and just welded-up to the sidecar's
sub-frame. We're glad the new owner decided not to put his
kids in that sidecar as he had originally envisioned.
In general, we're skeptical of
most of the overseas restorations. If you look at the transportation
demands in these countries, these types of "restorations"
may be just fine for a commute that rarely breaks 20 mph.
But when these bikes get into the USA, they look pretty but
can't take the daily use their new owners expect. That's not
even getting into any of the paperwork hassles you may get
regarding ownership/title/registration etc. you would need
to get plates for the bike at your local DMV.
As for the USA people who import these bikes,
we think many are looking to make a quick buck and don't know
a thing about the scooters they are selling. If you find one
that will stand behind the product, that's a rare bird. Think
of a used car - will they let you take it to a reputable mechanic
for an inspection? Will they correct any defects found before
you buy the vehicle?
More than likely you can find a decent running
bike in your area for close to the same amount that these
basket cases generally go for. A bike which was legally brought
into the states 40 years ago and has suffered from neglect
is usually salvageable compared to many of the overseas restos
we've seen come through our shop. Customers of ours who have
bought these bikes have suffered for years with numerous repairs
and even outright new engine transplants, but still don't
have the bike they wish they had.
Guarantees, warranties, and long
lists of new parts installed by quality mechanics in machine
shops thousands of miles away don't seem to console unhappy
customers very much. We were asked to perform a safety inspection
"plus". That's right - split the cases and see just
what's going on inside. Fortunately this owner will be getting
his money back, but take heed the warnings seen below:
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| Wrong
hardware on stator plate. They used beveled
screws. |
Screw
too long; it hit the flywheel. |
Worn-out
lubricating felt-pad. |
Worn-out
lubricating felt-pad. |
Aluminum
can shim to fit P125 flywheel on crank. |
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| Flywheel
damaged. |
Better
view of aluminum crank shim. |
Flywheel
damaged. |
Flywheel
damaged. |
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| Nice
cable adjuster! |
Actual
hole in swingarm. |
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| Not
a "new" shifting cross. Poor job rebuilding
primary. |
Another
view. |
Damage
to 3rd gear. |
Damage
to 3rd gear. |
Three
gear shims = gears all worn out. |
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| Clutch
actuating pad disintegrating (not "new").
Check out the damage on the clutch cover. |
Looks
like pressure plate escaped at one point and
damaged clutch cover. |
Wrong
clutch nut. Check out the start of bad clutch
parts. |
Corks
may be new, but metal plates are old. |
Two
non-brass clutch backplate bushing. |
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| Not
"new" hardware on cylinder. |
Paper
base gasket. |
Check
out the bad welding job and heli-coil sparkplug
tip not flush with head. |
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| Old
kickstarter bumpers. |
Old
kickstarter bumpers. |
mmm...brassy
sludge. |
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Better view
of re-welded rotary patch.
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Another view.
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Notice spring
on seal; not seated properly. Rotary pad has
been damaged, rewelded poorly (check-out bubbling).
Also crappy job putting in new bearing race.
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Flywheel-side
bearing has a new race as well. Aluminum chunks
missing. This bearing is damaged and rubs
on seal.
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Old-style 20/17
carburetor with breather hole. It didn't have
a choke jet installed.
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Top view, close-up.
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Top view, close-up
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There is enough
welding visible that this might be two or
three frames welded together. The under pan
next to the shock should be lower and flat.
Shock mount should look higher. The plate
next to it should be where the nasty weld
is. There is a weld along both sidewalls and
rear of frame where the license plate mounts.
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Nice paint
runs.
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The weld is
not as apparent in this photo, but's it's
there.
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They said they
welded on new floor boards, but they only
put in new strips to fit P-style centerstand.
Nice, already scratched-up paint; no clear-coat.
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More scratches.
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Close-up of
inside rear-end.
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Tailight assembly
is mounted cock-eyed. Difficult to tell if
this is from the assembly itself or from poor
frame welding. There is no visible seam in
this section of the body.
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Another view.
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